Guide to vacuum packed mattresses

From the science of compression to the joy of unwrapping, we navigate the benefits and intricacies of vacuum packed mattresses.

In this guide, we will cover:

How are mattresses vacuum packed and rolled?

The process of vacuum-packing and rolling a mattress begins with a mechanical press squashing all the air out of the mattress, before vacuum sealing the plastic bag creating an air-lock. Next, the compressed mattress is put through a roller which tightly rolls the mattress in a similar way to a swiss roll!

This not only significantly reduces the mattress’s size for ease of transportation, but also plays a crucial role in maintaining hygiene during transit. The vacuum-sealed packaging acts as a protective barrier, ensuring a clean mattress upon arrival. Furthermore, the compact and rolled form of the mattress serves a dual purpose — it facilitates easier manoeuvrability and minimises the risk of damage during transportation. This innovative packaging approach not only streamlines logistics but also safeguards the mattress, delivering a product that is both convenient and pristine to the end user.

How to unroll a mattress?

When you buy a new mattress, most of the time, it will arrive rolled up in a box. This guide will explain how best to unroll your mattress.

Unrolling a mattress step-by-step guide

When your new mattress arrives, it is likely to be rolled up in a box. Here is a step-by-step guide to unrolling your mattress safely and efficiently.

  • Step 1: Prepare the bedroom – Firstly, carry your rolled-up mattress in its box to the room where it will be placed. This means you will not have to carry a full-size mattress through your house after unpacking it.

    Before you start unpacking the mattress, clear the surrounding area of any obstructions or fragile items that may get knocked over during the unpacking process.

  • Step 2: Unpackaging your mattress – Next, carefully open the box and remove the mattress. The best way to do this is to slide the cardboard box away from the mattress.

    Now your mattress is out of it’s box, you can carefully start to break apart the plastic seal, at which point the mattress will begin to unroll and expand back to it’s full size.

    It’s important to avoid using sharp objects to open the packaging, as you’ll run the risk of cutting into the mattress.

  • Step 3: Position your mattress – Once all packaging has been removed, you can begin to carefully align the mattress on the bed frame into its final position.

How Long Should I Wait Before Sleeping on My Vacuum Packed Mattress?

After unwrapping your vacuum-packed mattress, the recommended waiting period is a minimum of 6 hours. During this time, the mattress undergoes a crucial phase of expansion and recovery. This 6 hour window allows the materials to settle back to their natural state, ensuring that you experience the mattress at its best from the very first night. While the anticipation might be high, this waiting period is a small investment for the long-term benefits of a well-acclimated and fully expanded mattress.

How Long Does It Take for a Vacuum Packed Mattress to Recover to Its Original Size?

Upon opening, the mattress undergoes gradual expansion, returning to its intended dimensions. The restoration process of a vacuum-packed mattress typically takes around 48 hours.

It’s important to note that during this initial 48-hour period, it’s not uncommon for the mattress to exhibit variations of up to 10 cm in size – either smaller or larger. This variance is a normal part of the recovery process and is attributed to the dynamics of the materials settling back into their original form.


  • Does rolling a mattress damage it?

    No, the rolling process is undertaken with the aid of highly specialised equipment tailored to handle the compression and rolling of mattresses. This ensures that the structural integrity and quality of the mattress remains intact throughout the entire procedure. The use of purpose-built machinery is a testament to the industry’s commitment to delivering mattresses in an efficient and convenient manner without compromising their overall durability and performance.

    However, if you exceed the recommended time limit before unrolling, your mattress may not fully expand and comfort may be compromised so it’s important that you unroll your mattress within 2 weeks.

  • How long can you leave a mattress vacuum packed and rolled?

    It’s not recommended that you leave your mattress rolled up for longer than 2 weeks. Leaving your mattress rolled up longer than this could affect the mattress’s integrity and performance. If it is left too long, the mattress may not expand correctly.

    To ensure your mattress is at its best, unroll your mattress within the recommended time frame. When a mattress is unrolled within the time frame, rolling a mattress does not damage it.


In the world of sleep, vacuum-packed mattresses stand as a testament to both comfort and convenience. As our guide comes to a close, we hope you’ve gained valuable insights into these compressed marvels. From their efficient packaging to the anticipation of expansion, vacuum-packed mattresses redefine the way we approach a good night’s sleep. Armed with this knowledge, may your journey towards a restful nights sleep be guided by the science and practicality provided by these space-saving wonders.

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